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What Causes Wire Breakage in Stainless Steel Wire Mesh and How to Prevent It

Stainless steel wire mesh is renowned for its durability and reliability. However, occasional wire breakage can occur during the production process. At Hebei Maishi, we will guide you to understand the reasons behind wire breakage and explore effective solutions to ensure high-quality stainless steel wire mesh.
 
One of the primary causes of wire breakage is the incorrect size adjustment of the machine mold. This disrupts the compression ratio during weaving, leading to thread breakage. To address this issue, it is vital to ensure precise size adjustment of the mold on the machine.
 
Insufficient lubrication during the mold loading process can also contribute to wire breakage. The absence of proper lubrication causes the mold to run a large hole distance within a short time, resulting in an imbalanced compression ratio. Adding lubricant to each mold promptly ensures adequate cooling and lubrication, reducing the risk of wire breakage.
 
Excessive winding speed can lead to wire breakage as well. When wicker wire appears during the weaving process, an excessively fast winding speed puts excessive tension on the stainless steel wire, causing it to break. Replacing the mold is the only solution to prevent further occurrences of wicker wire.
 
Uneven wear of a specific area in the mold is another factor that can cause wire breakage. This imbalance disrupts the compression ratio during weaving, leading to wire breakage. To resolve this issue, it is essential to replace the mold and adjust the compression ratio until it returns to normal.
 
At Hebei Maishi, we understand the importance of delivering stainless steel wire mesh without wire breakage issues. Welcome to contact Hebei Maishi - Best Partner of Mesh, to discuss your specific requirements.
 
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